New Product Development

From concept and design optimisation to production readiness — complete NPD support under one roof

Our Service

End-to-End Product Launch Support

New Product Development at Visat Tools is a structured, collaborative process. We partner with you from the earliest concept stages through design, tooling, sampling, validation, and into full production — giving your product the best possible start.

Our experienced engineers provide hands-on support at every NPD gate, helping you optimise designs, control costs, and meet your launch timelines with confidence.

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New Product Development process
NPD Concept to Production
NPD Stages

Our Stage-Gate Development Process

Stage 1

Concept & Feasibility

Requirements gathering, market validation, initial concept sketches and feasibility review.

Stage 2

Design & DFM

3D CAD design, DFM analysis, material selection and tooling strategy planning.

Stage 3

Tooling & Samples

Mould design and manufacture, T1 samples, dimensional reports and process capability.

Stage 4

Testing & Validation

Functional testing, customer approvals, FAI, PPAP documentation, and sign-off.

Stage 5

Production Ramp-Up

Process optimisation, SPC monitoring, line balancing, and handover to production team.

What's Included in Our NPD Support

Customer requirement review
DFM & design optimisation
Prototype to production mould
T1 / T2 sampling & trials
Dimensional & functional testing
PPAP & FAI documentation
Process capability (Cpk) analysis
Cost optimisation guidance
NPD mould manufacturing
Mould Manufacturing
T1 Sampling
T1 Sampling
Quality Inspection
Quality Inspection
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